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Montantes Double Row Roll Forming Machine
Montantes Double Row Roll Forming Machine

1. Profile drawing:

Profile 1:


Profile 2:

 

Joint




Punching for 69mm profile only


 

No

Specification of the material

1

 

Suitable Material

GI, 300Mpa

2

 

Width of the raw material

According to the final profile

3

Thickness

0.3-0.6mm

 

Machine Detailed Parameters:

1

Machine structure

Double row design, one machine with two profiles, no need adjust any parts, produce one by one

Wire-electrode cutting structure

2

Total power

Motor power-11kw

Hydraulic power-7.5kw with storage tank

Servo power-2.9kw

3

Roller stations

About 13 stations + one station for rectify (according the final design)

4

Productivity

About 25m/min for forming

Include punching and cutting, about 12m/min

5

Drive system

By chain 1.2inch single line

6

Diameter of shaft

45# forge steel, ¢56mm solid shaft

7

 

Voltage

220V 60Hz 3phases 

 

3. The Chart of Process Flow


Uncoiler— Flatten—Servo Feeding& punching—Roll Forming—Rectify—Cutting—Out table

 

4. Specification of Components

No

 

Technical Specification & Remark

1

Manual Uncoiler

 

Width of feeding: 350mm

Capability: 3 Ton

Bound of expand &fight: 380mm—520mm

Way of feeding: manual

Color: blue

Quantity: 1

2

Flatten

Flattener roller: upper is 2 rollers, down is 3 stations(total is 5 rollers)

Diameter of flattener shaft:¢65mm, material is 45#

Power: 3KW

3

Servo feeding& punching system

 

Ø Servo feeding system

This system adopt servo feeding to make high speed and precision

Servo power: 1.9KW

Ø Punching system

Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching system

The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.

The whole punching operation should be automated and controlled by a program installed in the PLC which is located in the operator's console.

Hydraulic power: 5.5kw

4

Main Machine:

Roller material: Gcr15, 58-62,HRC hardness and chrome plated surface 

Shaft diameter: ¢56mm material: 45# forge steel

Drive: by chain

5

Rectify device

One station after roll forming,

Function: for revise the end product up and down/ left and right to straightness

Roller material:GCR15 quenched 58°-62°finishing turning, CNC

6

Hydraulic track cutting system

Machine adopt track cutting system, Non-stop

Cutting power by hydraulic, 7.5KW with storage tank

Track cutting by servo motor, power in 3.0KW

Hydraulic working pressure: 25Mpa

Cutting after forming: Cut the sheet after roll forming to required length

Material of blade:Cr12 with heat treatment 58-60°

Length measuring: Automatic encoder length measuring

Tolerance of length: 3000mm+/- 1.0mm

7

Hydraulic station

 

 

 

Hydraulic power: 7.5kw with storage tank

Working pressure: 25Mpa adjustable

Solenoid valve: 1 group

Hydraulic oil: 46# hydraulic oil

Quantity :1

 

 

6

Computer Control Cabinet

 

 

Voltage, Frequency, Phase: 220 V, 60 Hz, 3Phase

Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

Length inaccuracy can be amended easily.

Control panel: Button-type switch and touch screen

Unit of length: millimeter

PLC brand: Panasonic

7

Out table

 

Jointed by steel tube

Size: about 2.0m long*0.8mwide*0.6-1mhigh

One out table with three support roller

Quantity: 2 units

8

Spare Parts

 

Bearing: 2 pieces.

Limit switch: 2 pieces

Relay: 2 pieces.

Oil tube: 1 piece

Screws and nuts: some.

Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools


5. Packing & Delivery

Deliver time: take goods after receive deposit 90 days

Packing: suitable of ocean transportation

6. Warranty

Warranty: 1 year warranty from date of shipment

Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

-  Damage occurs due to a natural disaster

-  Malfunction occurs due to user error

-  Malfunction occurs due to modifications

-  Malfunction occurs due to further movement or shipment after installation

3: Air ticket, transportation cost, hotel, meals and 100USD per day shall be for purchaser’s account if manufacturer’s engineer has to be sent to purchaser’s factory to maintain the machine during the guarantee period.

7. Payment Term

30% deposit by T/T in advance and 70% balance after inspection confirmation before shipment
 

8. Unit Price, Quantity, Total Amount

Name

Quantity(SET)

Amount(USD)

FOB Zhangjiagang

Montantes Double Row Roll Forming Machine

1set

38,000.00

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