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C Steel Framing Roll Forming Machine
C Steel Framing Roll Forming Machine

Profile drawing:


No

Specification of the material

1

 

Suitable Material

GI, Soft board

2

 

Width of the raw material

Based on the final profile

3

Thickness

0.7mm-1.6mm


1. Machine photo for reference:


Machine Detailed Parameters:

1

Machine structure

Iron cast structure

2

Total power

Motor power-11kw

Hydraulic power-5.5kw

Servo power-4kw for cutting

3

Roller stations

About 16 stations

4

Productivity

0-20m/min

5

Drive system

By chain 1.0inch double line

6

Diameter of shaft

¢70mm solid shaft

7

 

Voltage

220V 60Hz 3phases 

 

3. The Chart of Process Flow

Decoiler→ Feeding→flatten →guide→pre-cutting→roll forming→correction adjust→post cutting→output table
 

2. Specification of Components

No

 

Technical Specification & Remark

1

5T manual decoiler

 

Width of feeding: 500mm

Capability: 5 Ton

Inter diameter: 500-590mm

Maximal out diameter: 1500mm

Mode of expand &fight: inner expand &fight by manual

Way of feeding: manual

Color: blue

Quantity: 1

2

Leveling part

 

The quantity of leveler rolls must be planned according to thickness 0.7mm to 1.6 mm.

Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)

Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.

Diameter of flattener shaft:¢60mm, material is SAE 1045, hardening and tempering

3

Pre-cutting system

Cutting will be flat cutting so no need to change the cutting blade when make different sizes.

Hydraulic power: 7.5kw

Material of blade:Cr12 with heat treatment

Length measuring: Automatic encoder length measuring, brand: Omron

Tolerance of length: +/- 1.5mm each piece end product

4

Main Roll Forming Machine

Thickness range: 0.7-1.6mm

Main motor power:11kw

Adjust flange and width: by handhwheel

Machine Voltage, Frequency, Phase: 220 V, 60 Hz, 3Phase

Roll station: about 16 stations

Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree

Shaft diameter: ¢70mm material: SAE1045 with quenching and tempering

5

Correction adjust system

Function: make the end product in straight, left and right, up and down

Adjust by hand wheel, manual

Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,

Color: blue or base on customer request

Quantity: 1 unit

6

Post track cutting system

Machine adopt track cutting system, Non-stop

Cutting power by hydraulic, 7.5kw

Track cutting by servo motor, power in 2.9KW

Brand of servo motor: Yaskawa

Hydraulic working pressure: 20Mpa

Cutting after forming: Cut the sheet after roll forming to required length

Material of blade:Cr12 with heat treatment 58-60, 4 sets cutter( 70mm, 100mm, 150mm, 200mm)

Length measuring: Automatic encoder length measuring, brand: Omron

Tolerance of length: 3000mm+/- 1.0mm

Cutting table length: 2m

7

Hydraulic System

 

 

Hydraulic power: 7.5kw

Working pressure: 20Mpa adjustable

Solenoid valve: 2 groups

Hydraulic oil: 46# hydraulic oil

Quantity :1

 

 

8

Computer Control Cabinet

 

 

Programmable setting of profile length and quantity

Operating system language: English and Chinese

Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

Length inaccuracy can be amended easily.

PLC brand: Panasonic

9

Out table

 

Jointed by steel tube

Size: about 2.0m long*0.8mwide*0.6-1mhigh

One out table with three support roller

Quantity: 2 units

10

Spare Parts

 

 

Bearing: 2 pieces.

Limit switch: 2 pieces

Relay: 2 pieces.

Oil tube: 1 piece

Screws and nuts: some.

Chain: 1 piece

Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools


5. Packing & Delivery

Deliver time: take goods after receive deposit 90 days

Packing: suitable of ocean transportation

6. Warranty

Warranty: 1 year warranty from date of shipment

Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

-  Damage occurs due to a natural disaster

-  Malfunction occurs due to user error

-  Malfunction occurs due to modifications

-  Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.

7. Payment Term

30% deposit by T/T in advance and 70% balance after inspection confirmation before shipment
 

8. Unit Price, Quantity, Total Amount

Name

Quantity(SET)

Amount(USD)

FOB Zhangjiagang Port

C&Z Interchangeable purlin roll forming machine

1set

46,000.00

 

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