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YX41-320-960 roll forming machine
YX41-320-960 roll forming machine YX41-320-960 roll forming machine YX41-320-960 roll forming machine YX41-320-960 roll forming machine
Ⅰ:Composition of machine
Roll forming main machine……………………………1 unit
7Tons manual de-coiler………………………….… .…1 unit
Control panel…………………………………………..1 unit
Hydraulic station…………………………………… …1 unit
Spare tools……………………………………………...one box
Ⅱ: Details of each composition
A: Roll forming main machine
1: Coil width: 1220mm effective width: 960±3mm
2: working speed: 12m—15m/min (not contain cutting)
3: roll station: about 25 stations
4: material of roller: Gcr15, CNC lathes, hard Chrome Coated with hear treatment 58-62 degree.
5:material of main shaft:45﹟forge steel diameter roller: Ф76mm
6: main power: 15kw(7.5kw×2) adopt China famous brand
7: forming thickness: 0.4-0.8mm color steel and galvanized steel345Mpa-550Mpa
8: feeding and guide: adopt hand wheel to easy adjust the feeding width, the machine should be adopt maximal feeding width in 1250mm
10: Transmission: by 1.0 inch double chain should be adopt import famous brand
11: Machine with edge trimmer (both sides): power in 3KW per each one motor
12: For forbid the two lip waviness, the machine should be adding side rollers to forbid this problem in the future.
13: size of machine: about 11500×1500×1200mm L x W x H
14: color: blue and yellow
15: structure of frame: H beam steel plate
16: Cutting:
(1) Cutting type: adopt hydraulic cutting
(2) Cutting after forming: Cut the sheet after roll forming to required length
(3) Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
(4) Material of blade: CR12with heat treatment
(5) Length measuring: Automatic length measuring
(6) Tolerance of length: 3m+/- 1.5mm
17:  This machine should be mobile (in container) and travelling to various sites for profiling. The machine should be very strong build so that there are no any vibrations during forming. Machine should be site in 40GP container, container about 80-90% NEW.
18: loading and setting:
Loading: this complete line is plan loading in one 40GP container. The decoiler shaft should be take out and put it side of main machine; decoiler frame with be fix up of main roll forming machine; hydraulic station and other parts will be put in the side of the main machine also.
Setting for production: main roll forming machine is fixed in the container. The decoiler should be in the out of the container. Hydraulic station can be fixed in the container also. Control panel can work in the container or out of container.
B.7Tons manual decoiler
Dimensions: 1700mm*1000mm*800mm
Width of feeding: 1250mm
Capability: 7 Ton
Inter diameter: 450-550mm
Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual
Sample photo for reference:


C: Control panel PLC: Mitsubishi
(1) Machine need to accept 415V/3Ph/50Hz supply but control voltage need to be 230V/1Ph/50Hz
(2) Automatic length measurement:
(3) Automatic quantity measurement (4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5) Length inaccuracy can be amended easily.
(6). Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)
D: Hydraulic station
1: hydraulic station power: 7.5kw
2: hydraulic pressure: 20Mpa
E: Spare part and tools
Spare parts
(1) Relay: 1pcs
(2) Limited switch: 2pcs
(3) Screw: ten pcs
(4)Chain: 2 pcs (5)Omron encoder: 1 piece
Tools:
Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools
Character of main structure
Main features and components of the machine
1、main features
a、the structure is simple and the appearance of the machine is beautiful because we adopt the shape-steel structure and process as a whole after welding. it has the ability of strong loading and stable operation when running the machine.
b.all the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
c、we adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming .
d: it is very easy to install the equipment and suitable for producing in the factory.  
e: the machine has features of low noise and high efficiency.    
Technological process
Decoiling—feeding—roll forming----cut to length—end product
Profile (basis on customer’s require to design)


Joint drawing:



The Layout of machine: (Only for reference, the exactly will be provide to customer in one month after confirm order)

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